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Saturday 10 August 2013

NOx

NOx TECHNICAL CODE

MARPOL Annex VI requires all diesel engines installed after 1st January 2000, with a power output of more than130 kw to be tested and issued with an Engine International Air Pollution Prevention (EIAPP) certificate and an approved NOx Technical File. The approved Technical File provides details of the allowable engine components settings, operating values and allowable adjustments which ensure the engine will continue to operate within the acceptable NOx emission limits. This EIAPP certificate and approved Technical File stays with the engine and remains valid for its marine life. Periodic verification surveys are carried out by the classification to confirm the engine continues to operate within the on-board NOx emission limits.

If any adjustment, part replacement and modifications are carried out, which influences NOx emission characteristics should be recorded chronologically in an engine’s record book of engine parameters. ID numbers of all such components used are to be recorded.

The ID numbers are stamped on these parts and please record them before fitting them to the engine For Eg: the ID number of a cylinder liner usually stamped just above the scavenge ports, on the injection nozzle of a fuel injector valve. The location of ID numbers of these components will be mentioned in the NOx technical code.

When adjusts are made on FQS(Fuel Quality Setting)/ VIT (variable Injection timing) and for operational reasons, the limits mentioned in the Nox Technical file should not be exceeded.

The following are the list of components and settings that influence the NOx Emission:
Fuel injection timing
Fuel injector nozzle
Fuel pump plunger & barrel
Fuel cam
Exhaust cam
Cylinder cover
Piston crown
Cylinder liner
Turbocharger
Compressor wheel / turbine rotor
Diffuser / nozzle ring
Aux blower
m) Scavenge air cooler
n ) Governor
o) Shim thickness to change the compression ratio and if shims used on the fuel pump

The above guide lines are applicable for the auxiliary engines also.
The Code will apply to any diesel engine with a power output of 130 kW and above installed on a ship whose keel was laid on or after 1 January 2000, or any diesel engine with a power output of 130 kW and above which has undergone a major conversion on or after 1 January 2000, except those intended solely for emergency use. Major modification means the maximum continuous rating of the engine is increased by more than 10% or the engine is replaced by a new engine built on or after 1 Jan 2000.

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